E-Transmissions and Hairpin Assembly

Hairpin Stator Manufacturing

The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.

  • Wire forming
  • Wire insertion
  • Wire widening
  • Wire twisting
  • Wire cutting
  • Wire welding

Rotors and Stators to E-Motors and E-Drivelines

​We’re committed to delivering the right mix of process expertise, system flexibility and performance efficiency to support your project along the entire e-driveline production process.
Our E-Drive production lines can handle small to large volume production while covering all your manufacturing needs:

  • Rotor and stator assembly                     
  • E-Motors final assembly
  • E-Axle assembly
  • E-Driveline and transmission final assembly
  • End of Line Test (EOL)

Full-service provider

ROTOR ASSEMBLY
TECHNOLOGIES
STATOR ASSEMBLY
TECHNOLOGIES
E-MOTOR/TRANSMISSION
HOUSING MACHINING
EDS
FINAL ASSEMBLY
Gluing

Magnet Insertion

Stack and End Plate Forming

Rotor Stack Heating

Shaft Cooling

Shaft Insertion

Balancing

Magnetizing

E-Performance Test
Wire Preparation

Slot Insultation Paper
Insertion & Swaging

Wire Insertion

Wire Widening

Wire Twisting

Wire Terminal Cutting

Wire Terminal Laser
Welding

Trickling &
Impregnation

Busbar Welding

Coating

E-Performance Test
High speed cutting

Accurate axes with
linear drives

Accurate rotary tables
with direct torque motor

Milling/Drilling operation
Sealant and Lubricant
applications

Press fitting

2D/3D vision systems

Plasma treatment

Leak Test

Material Handling

End of Line Tests (EOL)

Benefits

With over four decades of transmission and drives expertise, we have what it takes to meet your e-drive production needs and deliver the following advantages:  

  • Integration capabilities with industry-leading technology suppliers
  • Program Management
  • Short time to market
  • High dynamics & productivity
  • Stable, long-term accuracy
  • Flexibility & reusability