Hairpin Stator Manufacturing
The fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators. The system can scale from a semi-manual to a fully automated process.
- Wire forming
- Wire insertion
- Wire widening
- Wire twisting
- Wire cutting
- Wire welding
Rotors and Stators to E-Motors and E-Drivelines
We’re committed to delivering the right mix of process expertise, system flexibility and performance efficiency to support your project along the entire e-driveline production process.
Our E-Drive production lines can handle small to large volume production while covering all your manufacturing needs:
- Rotor and stator assembly
- E-Motors final assembly
- E-Axle assembly
- E-Driveline and transmission final assembly
- End of Line Test (EOL)
Full-service provider
| ROTOR ASSEMBLY TECHNOLOGIES | STATOR ASSEMBLY TECHNOLOGIES | E-MOTOR/TRANSMISSION HOUSING MACHINING | EDS FINAL ASSEMBLY |
| Gluing Magnet Insertion Stack and End Plate Forming Rotor Stack Heating Shaft Cooling Shaft Insertion Balancing Magnetizing E-Performance Test | Wire Preparation Slot Insultation Paper Insertion & Swaging Wire Insertion Wire Widening Wire Twisting Wire Terminal Cutting Wire Terminal Laser Welding Trickling & Impregnation Busbar Welding Coating E-Performance Test | High speed cutting Accurate axes with linear drives Accurate rotary tables with direct torque motor Milling/Drilling operation | Sealant and Lubricant applications Press fitting 2D/3D vision systems Plasma treatment Leak Test Material Handling End of Line Tests (EOL) |
Benefits
With over four decades of transmission and drives expertise, we have what it takes to meet your e-drive production needs and deliver the following advantages:
- Integration capabilities with industry-leading technology suppliers
- Program Management
- Short time to market
- High dynamics & productivity
- Stable, long-term accuracy
- Flexibility & reusability