industrial robot performing arc welding

Arc Welding

Boosting manufacturing efficiency with automated arc welding

Meeting high production targets while maintaining exceptional welding quality and safety standards can be a challenge for manual welding operations. The inconsistency of weld quality, labor shortages, and safety risks posed by hazardous conditions and temperature control are major concerns. Additionally, environmental factors and high operating costs for consumables, equipment, and labor can impact productivity.

Demand saturation can create production bottlenecks, impacting quality and delivery times. These challenges are particularly significant in industries where productivity and efficiency are paramount to success. Comau’s robotic arc welding solutions are designed to meet these challenges, ensuring that operations remain efficient, safe, and cost-effective.

Our automated systems ensure uniformity across every weld, reducing defects and minimizing costly rework.

Robotic welders work faster and with greater precision, significantly boosting production rates.

By automating hazardous tasks, you protect your workforce from dangerous conditions, reducing accident risks and associated downtime

Automated welding optimizes material use, minimizes waste by using only the necessary amount of consumables like gas and wire

Automating Arc Welding processes with Comau’s advanced robotic solutions effectively addresses these gaps. Unlike manual operations, robotic solutions provide consistent, high-quality welds, reduce material waste, and improve safety by minimizing human exposure to hazardous conditions. Thus, they boost production rates and help manufacturers maintain the precision needed for large-scale, continuous operations.

With a broad portfolio of MIG/MAG robotic welding systems, Comau offers complete, tailored solutions for any industrial need. Our welding robots are equipped with advanced features like adaptive welding, multipass capabilities, and real-time seam tracking to deliver superior performance in every application.

Comau offers customers expert guidance and the most effective robotic systems tailored to their specific industrial processes. Customers can also leverage Comau’s expertise by conducting welding tests with the support of our qualified specialists.

industrial robot performing arc welding

A complete Arc Welding set for any kind of industry

Strategic partnerships for power source, torch cleaning and lubricating

S-Robot Series

Racer-7

Comau Industrial Robot - NJ16

NJ-16

COMAU robotic controller in hands

Teach Pendant – TPX

Positioners/RT

Comau provides a complete range of automated arc welding solutions, from power sources to modular standard cells. Our robotic systems are designed for flexibility, allowing manufacturers to choose configurations that best fit their production lines. By leveraging strategic partnerships with leading suppliers, Comau ensures that your system is equipped with the latest technology for optimal performance.

Backed by decades of expertise in the automation and welding sectors, Comau’s solutions not only address the current gaps in manual welding but also set the stage for future-proof manufacturing. To optimize your welding operations and enhance productivity, contact Comau today for a customized robotic welding solution tailored to your needs.

Smart Arc User Device
Application in the case of an alternative power source to Fronius

Multipass
Multiple welding seams with automatic shifts

Weaving
Allows for filling a wide, flat joint or welding thick metals by adding a weave pattern to cover a larger surface area

Adaptive Welding (Coming Soon)
Self-setting weaving amplitude and weld speed proportionally to the gap/ volume of the joint

Smart Arc Overlap
In case of welding interruption the robot will restart several millimeters back (value configurable)

Smart Arc Spot (Intermittent welding)
Welding with alternate Arc on and Arc off with the robot always in motion

Smart Arc Scratch start effect
Scratch the arc by scratching the wire, useful for oxidized parts

Automatic TPC – Check
Automatic control of torch tool value

Override
Changes welding parameters in real time

Multi- Arm cooperative
Two arms welding simultaneously on a rotating axis

Smart Search – Wire seam finder
Search joint using welding wire

Smart Arc Servo Robot Seam finder (Coming Soon)
Joint search using the laser Servo Robot sensor

Automatic stick-out calibration
Sets the wire stick-out in automatic mode

Wire seam tracker
Real-time tracking just ahead of where the weld is being deposited

SmartArcMoni (process monitoring)
Control of welding seam parameters