Racer-5 SE

COMAU’s Racer-5 SENSITIVE ENVIRONMENTS is designed for industrial sectors, such as Pharma and Cosmetics, Machine Tending, Food&Beverage and Battery Cell Manufacturing, where particular conditions and specific applications are needed.
These applications require high Ingress Protection level, ISO clean room classification, simplified cleanability, good resistance to chemicals, reduced risk of environment contamination.
Racer-5 SENSITIVE ENVIRONMENTS guarantees lower risks and operating costs while enhancing productivity, traceablility and quality with clean room automation solutions.

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Food Contact Certification

Applications

Pick&Place or Handling
Automatic or semi-automatic application to:
- reduce human presence in order not to contaminate the material/workpiece
- ensure high quality
- ensure safety of workers – avoiding contact between people and potentially harmful chemicals

Features

5 kg payload
630 mm and 809 mm reach (2 configurations)
0.03 mm repeatability
IP67 in all installation positions
ISO Cleanroom certification – grade 6 (grade 5 at medium speed)
Possibility of cleaning and decontamination
Food Grade H1 Grease
All input connectors and fittings outside of production zone
Stainless steel screws & covers
Configurable cabling
White painted surface suitable for food products contact (Reg Eu 1935/2004, Reg Eu 10/2011 and Reg Eu 1895/2005) for all types of food

Benefits

High repeatability and accuracy
High production rate
Cleaning and decontamination resistant
Full compatibility with machine/equipment control system (Arm version)
Easy to program/integrate/use
Easy to install
Electrical and air connections near the wrist avoiding external harness

Variants

The Racer-5 SE is available in different configurations with a payload of 5 kg and individual reaches of 630 mm and 809 mm.
Each model is tabletop, inclined, wall and ceiling mountable.
An additional smooth-wrist version is available without connectors.
For further control integration, an Arm version is also available.

Technical specifications Racer-5 SE Robot

	Racer-5-0.63-SE Racer-5-0.63-SE Smooth version	Racer-5-0.80-SE Racer-5-0.80-SE Smooth version
Structure / No. of axes	6 axes	6 axes
Maximum wrist load	5 kg (11.0 lb)	5 kg (11.0 lb)
Nominal wrist load	1 kg (2.2 lb)	1 kg (2.2 lb)
Axis 4 torque	8.83 Nm	8.83 Nm
Axis 5 torque	8.83 Nm	8.83 Nm
Axis 6 torque	4.91 Nm	4.91 Nm
Admissible inertia on axis 4	0,42 kg x m²	0,42 kg x m²
Admissible inertia on axis 5	0,42 kg x m²	0,42 kg x m²
Admissible inertia on axis 6	0,18 kg x m²	0,18 kg x m²
Stroke / Speed Axis 1	+/- 170° (400°/s) *1	+/- 170° (400°/s) *1
Stroke / Speed Axis 2	-95° / +135 ° (360 °/s)	-85° / +135 ° (360 °/s)
Stroke / Speed Axis 3	-155° / +90° (400 °/s)	-155° / +90° (400 °/s)
Stroke / Speed Axis 4	+/- 200° (500 °/s)	+/- 200° (500 °/s)
Stroke / Speed Axis 5	+/- 125° (500 °/s)	+/- 125° (500 °/s)
Stroke / Speed Axis 6	+/- 2700° (800 °/s)	+/- 2700° (800 °/s)
Max horizontal reach	630 mm (2.07 ft)	809 mm (2.65 ft)
Repeatability	+/- 0.03 mm (1.18 mil)	+/- 0.03 mm (1.18 mil)
Robot weight	33 kg (73 lb)	35 kg (77 lb)
Features of the tool coupling Robot wrist	ISO 9409 – 1 – A 25	ISO 9409 – 1 – A 25
Motors	AC Brushless	AC Brushless
Position measurement system	Encoder	Encoder
Protection degree	IP67	IP67
Mounting position	Floor / Inverted / Angle / Wall *2	Floor / Inverted / Angle / Wall *2
Operating environment temperature	from 0°C to +45°C (from +32°F to +113°F)	from 0°C to +45°C (from +32°F to +113°F)
Storage temperature	from -10°C to +55°C (from +14°F to +131°F)	from -10°C to +55°C (from +14°F to +131°F)
Maximum temperature gradient	1,5 °C/min	1,5 °C/min
Colour White	RAL 9016	RAL 9016
ISO 14644-1 CleanRoom Certification assessment	ISO 6/5 *3	ISO 6/5 *3
Use of Food Approved gaskets	Yes	Yes
Use of NSF H1	Yes	Yes

*1 In the case of angle mounted Robot, the stroke of axis 1 must be limited according to the inclination of the angle itself and the payload. For further details see par. 2.9.4 Axis 1 stroke limitations in case of angle-mounted Robot on page 56.
*2 Not allowed with maximum load
*3 ISO 6 guaranteed up to 80% angular speed of the robot axes (Axis 1: max. 320°/s; Axis 2: max. 288°/s; Axis 3: max. 320°/s; Axis 4: max. 400°/s; Axis 5: max. 400°/s; Axis 6: max. 640°/s). ISO 5 guaranteed up to 40% angular speed of the robot axes (axis 1: max. 160°/s axis 2: max. 144°/s; axis 3: max. 160°/s; axis 4: max. 200°/s; axis 5: max. 200°/s; axis 6: max. 320°/s

Application sectors

All those environments that require high Ingress Protection level, ISO clean room classification, simplified cleanability, good resistance to chemicals, reduced risk of environment contamination.